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Equipment Manufacturing

Manufacture and design of process equipment under International standards

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Full services in
Equipment manufacturing

 

The manufacture of industrial equipment in metal alloys is traditionally known as boilermaking, being one of the strengths of Tomsa Destil. With special emphasis on the manufacture of equipment that form the technological heart of the process. In Tomsa we manufacture equipment such as Alembic Stills, Distillation Columns, Washing Columns, Molecular Sieves, Ebullitors, Evaporators and Condensers, Reactors, Fermenters, Tanks, as well as other minor equipment such as Decanters, Tanks and Process Bottles, among others.

Tomsa Destil has its own workshops with wide capacity to manufacture process equipment in materials such as stainless steel, carbon steel, special alloys, aluminum, copper and brass, among others. It also uses welding methods approved by ASME, for manual and semi-automatic welding with TIG GMAW, GTAW and MIG methods. Our own procedures for welding carbon steel, stainless steel, copper and heterogeneous welding.

Tomsa Destil, has the capacity to design and manufacture equipment in compliance with European and international manufacturing standards, as well as following recognized standards such as ASME VIII or API 650, and European directives such as the “Pressure European Directive” for pressure vessels.

Equipment manufacturing​

Process description

Design phase

The specifications of the equipment to be manufactured are previously defined in the design stage with the basic and detail engineering. During these processes, deliverables such as construction drawings, manufacturing materials, Lay Outs, equipment and piping insulation drawings, among others, are established.

Manufacturing stage

At this stage, the equipment is already mechanically defined in terms of its configuration, morphology and construction details in order to be manufactured. Likewise, the manufacturing codes and standards must be defined, together with the quality control plan. All equipment manufactured in Tomsa Destil are made under international standards such as ASME, API, ADE-MERKDLATT, European Directive.

Third party manufacturing

The manufacturing of equipment in Tomsa Destil can be developed based on the design of the equipment supplied internally or by the customer or third parties. In other words, Tomsa Destil manufactures its own equipment, as well as equipment designed by third parties, under different standards and/or specifications.

Fabricación de equipos

Descripción del proceso

Fase del diseño

En el proceso de fabricación existe una etapa previa donde se diseñan los equipos, se calculan y se definen los planos constructivos, así como la especificación del equipo y los materiales de fabricación.

Fase de fabricación

Una vez realizado la fase inicial, el equipo queda definido mecánicamente en cuanto a su configuración, morfología y detalles constructivos y ya se puede pasar a la etapa de fabricación en taller; una vez que los planos han sido aprobados y definido los códigos y estándares de fabricación y el plan de control de calidad.

Propiedad del diseño

Esa primera etapa puede ser desarrollada por Tomsa Destil como parte del suministro de los equipos a fabricar o bien puede haber sido desarrollada previamente por el cliente o por terceros. Es decir, Tomsa Destil puede, además de fabricar sus equipos; fabricar igualmente equipos diseñados por otros, bajo otros estándares o especificaciones.

Fase del diseño

En el proceso de fabricación existe una etapa previa donde se diseñan los equipos, se calculan y se definen los planos constructivos, así como la especificación del equipo y los materiales de fabricación.

Propiedad del diseño

Esa primera etapa puede ser desarrollada por Tomsa Destil como parte del suministro de los equipos a fabricar o bien puede haber sido desarrollada previamente por el cliente o por terceros. Es decir, Tomsa Destil puede, además de fabricar sus equipos; fabricar igualmente equipos diseñados por otros, bajo otros estándares o especificaciones.

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Quality control

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Traceability of materials
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Welder’s procedures and homologation
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Traceability of welds
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Pressure testing
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Final inspection and issuance of quality documents and final manufacturing dossier.
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Quality assurance plan and inspection test plan
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Dimensional control and visual control
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Non-destructive testing

Infrastructure

Tomsa Destil has an area of ​​7,300 square meters of its own workshops where all the equipment is manufactured under European standards.
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Industries

Tomsa Destil designs and manufactures process equipment under the highest quality standards under European regulations, for different industries such as:

Agro-food

Alcohol and beverages

Pharmaceutical

Sugar industry

Chemical

Industrial

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Frequently asked
questions

No, Tomsa Destil can define the design based on preliminary specification and develop the complete solution to manufacture the equipment.

If the customer does not have any special requirements, Tomsa Destil will use the applicable regulations for the design of the equipment, recommending the most appropriate manufacturing and design codes for each project.

Not necessarily. Depending on the application, nature of the product and accumulated experience, the selection of materials may influence the result.

The selection of elements in stainless steel or special alloys will be evaluated, combining them in an optimal way according to the customer’s needs.

All equipment supplied by Tomsa Destil are manufactured in our own workshops located in Europe, following and complying with European manufacturing standards, which ensure the highest quality and reliability.

Yes, Tomsa Destil can move the manufacturing of its equipment to the project site anywhere in the world, manufacturing them In-Situ.

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